This paper presents a method for planning a trajectory in workspace coordinates using a spatially fixed tool center point (TCP), while taking into account the processing path on a part. This approach is beneficial if it is easier to move the part rather than moving the tool. Whether a mathematical description that defines the shape to be processed or single points from a design program are used, the robot path is finally represented using B-splines. The use of splines enables the path to be continuous with a desired degree, which finally leads to a smooth robot trajectory. While calculating the robot trajectory through prescribed orientation, additionally a given velocity at the TCP has to be considered. The procedure was validated on a real system using an industrial robot moving an arbitrary defined part.

In recent years, there has been a growing interest in accelerated materials innovation in both, research and industry. However, to truly add value to the development of new advanced materials, it is inevitable to take into account manufacturing processes and thereby tailor materials design approaches to support downstream process design approaches. As a major step into this direction, we present a holistic optimization approach that covers the entire materials process-structure-property chain. Our approach specifically employs machine learning techniques to address two critical identification problems. The first is to solve a materials design problem, which involves identifying near-optimal material structures that exhibit desired macroscopic properties. The second is to solve a process design problem that is to find an optimal processing path to manufacture these material structures. Both identification problems are typically ill-posed, which presents a significant challenge for solution approaches. However, the non-unique nature of these problems also offers an important advantage for processing: By having several target structures that perform similarly well, the corresponding processes can be efficiently guided towards manufacturing the best reachable structure. In particular, we apply deep reinforcement learning for process design in combination with a multi-task learning-based optimization approach for materials design. The functionality of the approach will be demonstrated by using it to manufacture crystallographic textures with desired properties in a metal forming process.

Computational experiments are exploited in finding a well-designed processing path to optimize material structures for desired properties. This requires understanding the interplay between the processing-(micro)structure-property linkages using a multi-scale approach that connects the macro-scale (process parameters) to meso (homogenized properties) and micro (crystallographic texture) scales. Due to the nature of the problem's multi-scale modeling setup, possible processing path choices could grow exponentially as the decision tree becomes deeper, and the traditional simulators' speed reaches a critical computational threshold. To lessen the computational burden for predicting microstructural evolution under given loading conditions, we develop a neural network (NN)-based method with physics-infused constraints. The NN aims to learn the evolution of microstructures under each elementary process. Our method is effective and robust in finding optimal processing paths. In this study, our NN-based method is applied to maximize the homogenized stiffness of a Copper microstructure, and it is found to be 686 times faster while achieving 0.053% error in the resulting homogenized stiffness compared to the traditional finite element simulator on a 10-process experiment.